Injection molding of high-precision optical lenses
In recent years, polymers have undergone great growth in the production of optical components, in special optical lenses such as Fresnel lenses, freeform lenses, aspheric lenses, microlens, or microlenses arrays, and diffractive optical elements, thus far manufactured from glass. Optical polymers allow complex optical designs with several surfaces and various assembly features, previously limited to the demand and high-cost manufacturing processes of glass. These products have been used widely in various fields, such as automotive, lighting photovoltaic, electronics, ophthalmology and medical.
Optical Lens Injection Molding at Yixun
# Efficient injection molding production of quality optics with complex geometries and high quality requirements
# Use of the highest quality materials and modern peripheral technology
# Constant, clean environment due to air-conditioned and filtered fresh air supply
# The possibility of manufacturing under clean room conditions
#Agile optimization process with in-house toolmaking and measuring technology
# Experienced team and continuous optimization of all processes and manufacturing parameters
Product Description
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main product |
ISO 100,000 Class Cleanroom Injection Molding for High-precision Optical Lenses OEM LED Light Cell Maker Lens Design, DFM, Mold design, in-house Tooling Workshop |
mould base |
LKM,HASCO,etc |
Mould Material |
s136/2344/718/738/NAK80/p20 etc. |
Moud Precision |
+/-0.01mm |
Mould Life |
100k-5000K shots (depend on your requirement) |
Mould Cavity |
Single cavity or multi-cavity |
Runner System |
Hot runner or cold runner |
Gate Type |
Pinpoint Gate, Edge Gate, Sub Gate, Film Gate, Valve Gate, Open Gate, etc. |
Equipment |
High speed CNC, Standard CNC, EDM, Wire Cutting, WEDM, Grinder, Plastic Injection Molding Machine from 50-818T available. |
Plastic Material |
PA6,PA66, ASA, POM, PPS, ABS,ABS+GF,ABS+PC,POM,PP, PE,PC,PMMA(Acrylic),TPE,TPU,PEI,PBT,PTFI |
Metal Material |
pre-harden steel, heat treatment steel |
Surface Treatment |
Polishing/smooth,texture/frosted, painting, plating, printing , etc. |
Pls Provide |
2D/3D drawing, samples |
Quanlity System |
ISO 9001: 2015 |
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